Stretch Film shrinks too much?

 

Two primary reasons for excessive shrinkage of Stretch Film:

 

1. The Stretch Film shrinks too much during the stretching process and cannot reach the width required by the product;

 

2. The heat shrinkage of Stretch Film is too significant during the secondary lamination process, which exceeds the standard requirements and fails to meet the required width of the product.

 

The raw material of Stretch Film is an amorphous polymer. Plastic extension deformation occurs when subjected to a tensile force more significant than the yield strength within a specific temperature range. During the deformation process, the polymer structural units (segments, macromolecules, and crystallites) are stretched due to stretching. And start orientation. As the degree of orientation increases, the force between macromolecules increases, causing the viscosity of the polymer to increase and the tendency to harden and the deformation tends to be stable and no longer develop. This phenomenon is called "stress hardening."

Appropriately increasing the temperature, the flexibility of Stretch Film is further improved, the stretching ratio can be increased, and even some polymers with poor flexibility can be stretched. The deformation from room temperature to the vicinity of Tg (Z low processing temperature) is usually called "cold stretching." After the polymer undergoes stress hardening during the stretching process, the flow of polymer molecules will be restricted, thereby preventing the further increase of the stretching ratio. . The Stretch Film that has undergone "cold stretching" will return to its original shape after the stretching force is released, resulting in more significant retraction.

 

Generally, the lower the stretching temperature (above Tg), the larger the stretching ratio, the faster the stretching speed and the cooling speed, the higher the degree of orientation, and the polymer, after stretching and orientation, cooling is reheated to a temperature above Tg. Stretch Film is made according to this principle. In order not to cause thermal shrinkage of the product, the product can be treated at the highest temperature for a certain period while maintaining the stretching and then cooled to room temperature so that the obtained product has good stability. This can add a heating device under the back half of the stretching machine to maintain the stretching temperature so that the Stretch Film cools slowly, which can effectively reduce the heat shrinkage of the Stretch Film.